Industrial Plant Monitoring for Foundations and Structures
The 6D sensor measures displacement and tilt at the same measurement point with a repeatability of ±50 µm and ±0.1°, wirelessly and while the system is in operation.
The reference object and sensor are each secured to the machine foundation, the system support, or the steel structure using two screws. No special tools are required, and no structural modifications are needed. Activation is performed by placing a magnet against the sensor or connecting the battery cable. The system remains operational during installation.
Once the sensor is active, it wirelessly transmits displacement and tilt data to our data hub. Data is transmitted via LTE-M and Wi-Fi. The motion history can be accessed at any time as a time series without the need for someone to be on site. In industrial environments with a power supply, the 6D sensor can be powered either by the mains or 24 V DC.
You define the critical thresholds for each measurement point in advance. If a threshold is exceeded, our system sends an email notification to the designated recipients. The comprehensive history of changes also serves as a data foundation for maintenance decisions.
There is a sensor to suit every motion pattern and measurement point.
The solution for monitoring foundations and structures. Measures displacement in three spatial axes and tilt around three axes with a single installation.
For plant components where only displacement is relevant, such as foundation settlement or structural displacement without any rotational component.
Specific differences compared to periodic inspections and conventional sensor technology in plant operations.
Installation and data retrieval do not require the system to be shut down. The sensors are secured with two screws, which minimizes operational interruptions and thus reduces downtime. The system remains operational during installation.
At the same measurement point, the 6D sensor measures displacement along three spatial axes and tilt around three axes using a single device. Other sensor systems require multiple devices or multiple setups to capture the same motion profile. Patent EP3792587B1.
All measurement values are available as CSV exports. The continuous movement history enables proactive maintenance decisions based on settlement and tilt data, rather than reacting only after damage has occurred. If threshold values are exceeded, our system sends an email notification before an unscheduled shutdown becomes necessary.
In industrial settings, a power source is usually available. The 6D sensor can operate for over ten years using its built-in battery or be powered by the mains or 24 V DC, without compromising measurement accuracy.
Selected monitoring projects involving the use of our sensors at industrial facilities.
Real-time structural monitoring following a tunnel fire to enable rapid reopening during ongoing restoration work.
Wireless 3D measurement of concrete segments in tunnel construction.
Continuous monitoring of structural movements in the historic reception building during the critical construction phase
High-precision building monitoring of settlement and crack development to assess damage caused by subway construction work.
Monitoring of bearing and abutment movements and structure temperature during operation.
“Following a tunnel fire, the 3D sensors from SuessCo Sensors FlexCo were deployed to monitor the affected tunnel arch segments. Continuous monitoring made it possible to maintain temporary operations until final repairs could be completed. As part of the safety management plan, alarm thresholds were defined, and a specific group of people would have been notified via email and SMS if the alarm threshold was reached. The system stands out for its precise measurements and the wireless remote transmission of data to a portal that experts can access at any time without disrupting operations.”
Reinhold Czizsek, Engineer
Asset Management, ASFINAG Bau Management GmbH
“Our collaboration with SuessCo Sensors has always been professional and solution-oriented. For expert assessments, the continuous measurement data from the SuessCo sensors is a major advantage, as changes can be objectively documented and reliably evaluated." "With the XT 3D sensors, we receive precise and stable measurement data wirelessly in three dimensions. This enables reliable remote monitoring of sensitive tunnel areas and significantly reduces our on-site workload."
Mohammed Ismail
Geomatics Engineer, TABERG Engineering and Consulting Firm, LLC
"Thanks to the high-precision sensors from SuessCo Sensors, we have been able to continuously monitor changes in the Palm House. This data helps us protect this wonderful building and its historic structure."
Helmut Heninger, B.S. in Engineering
Austrian Castle Administration
"SuessCo's sensors have proven to be extremely precise and easy to install. What is particularly impressive is that they withstood the extreme conditions of the Swedish winter without any problems. Our collaboration with SuessCo has always been reliable and professional."
Paul Collins
Sales Manager, GEOFIX Sweden
"With the SuessCo 6D sensors, we always have up-to-date measurements available. This naturally saves us money and improves quality."
Georg Gotthart
Plant Technician, Bridge Construction, ÖBB
For foundations and structures, the 6D sensor is the primary solution because it measures both displacement and tilt simultaneously. Tilt in structural supports is recorded with a repeatability of ±0.1°. If the goal is simply to measure settlement in the foundation or displacement without a rotational component, the 3D sensor is sufficient.
Conventional systems either measure only translation or only rotation, or require multiple sensors to provide a complete picture of motion. The 6D sensor measures translation along three axes and rotation around three axes in a single assembly. Patent EP3792587B1.
Yes. Installation on the foundation or structure does not require the system to be shut down. The sensor is secured with two screws and is ready for operation once the magnet is attached or the battery cable is connected.
Our sensors detect displacements, settlements, and tilts, but not high-frequency vibrations. A separate sensor system would be required for vibration measurement (Open).
The 6D sensor achieves a battery life of ten years when used for hourly measurements. In industrial environments with access to a power source, it can optionally be powered via the mains or 24 V DC. The 3D sensor operates on an integrated battery and achieves a battery life of ten years when used for daily measurements.
You define the critical thresholds for each monitoring point in advance. If a threshold is exceeded, our system automatically sends an email notification to the designated recipients. This allows you to initiate maintenance before the condition of the system deteriorates to a critical level.
